When creativity, precision, and speed are required all at once, experience matters. This case study highlights how Tad More Tailoring partnered with the GoRockford (the Rockford Area Convention & Visitors Bureau) to design and produce custom Ironman performance shirts for one of Rockford’s most visible public art installations—the Rockmen statues.
With less than two weeks to execute the project, non-standard sizing requirements, and strict brand accuracy standards, this collaboration showcases Tad More Tailoring’s ability to deliver high-quality, custom garments under pressure—without compromising craftsmanship.
Project Overview: Custom Ironman Shirts for Public Art
Client: GoRockford
Project: Custom Ironman performance shirts for the Rockmen of Rockford statues
Timeline: Under two weeks from concept to installation
Purpose: Promote Rockford’s Ironman Triathlon and highlight community pride through a highly visible downtown activation
The Rockmen statues are iconic fixtures throughout Rockford—frequently photographed, shared on social media, and seen by both residents and visitors. For the Ironman Triathlon, Go Rockford wanted these statues to visually represent the event with professional, on-brand apparel that felt intentional, durable, and celebratory.
This was not a standard apparel order. These garments needed to be custom-designed, custom-patterned, and professionally constructed—all on a compressed timeline.
The Challenge: Speed, Scale, and Non-Standard Fit
This project presented three major challenges that required expert problem-solving.
1. Tight Deadline
The entire process—concept development, material sourcing, design execution, pattern creation, fitting, and construction—had to be completed in less than two weeks. There was no room for error, rework, or delay.
2. Unique Sizing & Structure
The Rockmen statues are not built like human bodies. Each statue has:
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Irregular proportions
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Fixed posture and positioning
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Structural elements that affect garment drape
Off-the-rack sizing was not an option. These shirts required bespoke pattern making to ensure a clean, tailored fit that looked intentional from every angle.

3. Brand Accuracy & Community Representation
The shirts needed to:
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Clearly reflect Ironman branding
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Align with performance apparel aesthetics
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Represent Rockford’s community pride
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Photograph well for marketing and tourism use
This meant precision in color, proportion, and overall execution.
Our Solution: Custom, Fast, and Built to Last
Tad More Tailoring approached this project with the same care we bring to high-stakes custom work—whether for B2B clients, public installations, or large-scale community initiatives.
Rapid Design & Production
We immediately sourced performance-appropriate materials that:
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Matched Ironman branding expectations
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Offered durability for outdoor display
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Maintained a polished, athletic appearance
Our team executed custom design elements quickly and efficiently, keeping the client informed at every step.
Custom Pattern Making for Non-Human Forms
Rather than adapting existing patterns, we created bespoke patterns specifically for the Rockmen statues. This ensured:
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Clean lines across the torso
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Proper drape over rigid forms
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No pulling, sagging, or distortion
Patterning for statues requires advanced technical knowledge—and this is where experience makes the difference.
Precision Construction for Outdoor Durability
Because the garments would be displayed outdoors, construction quality was critical. We used professional sewing techniques to ensure:
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Reinforced seams
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Long-lasting structure
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Visual consistency across all four shirts
The result was apparel that looked intentional, professional, and built to withstand public display.
The Results: Delivered Early, Exceeded Expectations
The final outcome speaks for itself.
Key Results
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All four custom Ironman shirts were delivered ahead of schedule
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The Rockmen statues became a high-visibility promotional feature for the Ironman Triathlon
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The project enhanced downtown Rockford’s visual storytelling during the event
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GoRockford received custom garments that aligned with both brand standards and community identity
Most importantly, the project demonstrated Tad More Tailoring’s ability to handle creative, high-pressure, custom work with speed and precision—a capability that many apparel providers simply don’t offer.

Why This Project Matters
This case study highlights several core strengths of Tad More Tailoring:
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Custom pattern making for non-standard forms
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Rapid turnaround without sacrificing quality
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Brand-accurate execution for public-facing projects
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Professional construction for long-term use
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Creative problem-solving under tight deadlines
Whether the client is a tourism bureau, corporation, event organizer, or creative partner, these capabilities translate directly to successful outcomes.
Applications Beyond This Project
While this project focused on public art and tourism promotion, the same skills apply to:
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Corporate uniforms and branded apparel
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Event-specific garments
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B2B promotional installations
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Museum or exhibit apparel
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Performance and specialty garments
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High-volume or high-visibility custom work
This is exactly the type of project where experience, infrastructure, and craftsmanship intersect.
FAQ: Custom & B2B Apparel Projects
Can Tad More Tailoring handle tight turnaround projects?
Yes. This project was completed in under two weeks, demonstrating our ability to deliver high-quality custom work on accelerated timelines.
Do you create custom patterns for unique needs?
Absolutely. We specialize in bespoke pattern making for non-standard sizing, specialty forms, and custom applications.
Do you work with organizations and public agencies?
Yes. Tad More Tailoring regularly partners with organizations, businesses, and institutions on custom and B2B projects.
Partner With Tad More Tailoring
If your organization needs custom apparel, specialty garments, or a trusted partner for complex, time-sensitive projects, Tad More Tailoring is ready to help.
From concept to completion, we bring clarity, craftsmanship, and confidence to every stitch.
Learn more or start a custom project with Tad More Tailoring:
https://tmtailor.com/pages/wedding-alterations
Or explore our full range of services at tmtailor.com.
When the project matters—and the timeline is tight—you want a team that can deliver.
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